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Chapter 54 — Industrial Robotics

Martin Hägele, Klas Nilsson, J. Norberto Pires and Rainer Bischoff

Much of the technology that makes robots reliable, human friendly, and adaptable for numerous applications has emerged from manufacturers of industrial robots. With an estimated installation base in 2014 of about 1:5million units, some 171 000 new installations in that year and an annual turnover of the robotics industry estimated to be US$ 32 billion, industrial robots are by far the largest commercial application of robotics technology today.

The foundations for robot motion planning and control were initially developed with industrial applications in mind. These applications deserve special attention in order to understand the origin of robotics science and to appreciate the many unsolved problems that still prevent the wider use of robots in today’s agile manufacturing environments. In this chapter, we present a brief history and descriptions of typical industrial robotics applications and at the same time we address current critical state-of-the-art technological developments. We show how robots with differentmechanisms fit different applications and how applications are further enabled by latest technologies, often adopted from technological fields outside manufacturing automation.

We will first present a brief historical introduction to industrial robotics with a selection of contemporary application examples which at the same time refer to a critical key technology. Then, the basic principles that are used in industrial robotics and a review of programming methods will be presented. We will also introduce the topic of system integration particularly from a data integration point of view. The chapter will be closed with an outlook based on a presentation of some unsolved problems that currently inhibit wider use of industrial robots.

SMErobotics Demonstrator D3 assembly with sensitive compliant robot arms

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 382

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 For a general introduction, please also watch the general SMErobotics project video (ID 260). About this video: Chapter 1: Introduction (0:00); Chapter 2: Work cell description and configuration (00:29); Chapter 3: Selection of the job (00:50); Chapter 4: Preparation step (01:09); Chapter 5: Riveting (01:44); Chapter 6: Error handling with automatic solution (02:17); Chapter 7: Finalise workflow (02:34); Chapter 8: Statement (03:09); Chapter 9: Outro (03:40); Chapter 10: The Consortium (03:54). For details, please visit: http://www.smerobotics.org/project/video-of-demonstrator-d3.html

Chapter 18 — Parallel Mechanisms

Jean-Pierre Merlet, Clément Gosselin and Tian Huang

This chapter presents an introduction to the kinematics and dynamics of parallel mechanisms, also referred to as parallel robots. As opposed to classical serial manipulators, the kinematic architecture of parallel robots includes closed-loop kinematic chains. As a consequence, their analysis differs considerably from that of their serial counterparts. This chapter aims at presenting the fundamental formulations and techniques used in their analysis.

6-DOF statically balanced parallel robot

Author  Clément Gosselin

Video ID : 48

This video demonstrates a 6-DOF statically balanced parallel robot. References: 1. C. Gosselin, J. Wang, T. Laliberté, I. Ebert-Uphoff: On the design of a statically balanced 6-DOF parallel manipulator, Proc. IFToMM Tenth World Congress Theory of Machines and Mechanisms, Oulu (1999) pp. 1045-1050; 2. C. Gosselin, J. Wang: On the design of statically balanced motion bases for flight simulators, Proc. AIAA Modeling and Simulation Technologies Conf., Boston (1998), pp. 272-282; 3. I. Ebert-Uphoff, C. Gosselin: Dynamic modeling of a class of spatial statically-balanced parallel platform mechanisms, Proc. IEEE Int. Conf. Robot. Autom. (ICRA), Detroit (1999), Vol. 2, pp. 881-888

Chapter 46 — Simultaneous Localization and Mapping

Cyrill Stachniss, John J. Leonard and Sebastian Thrun

This chapter provides a comprehensive introduction in to the simultaneous localization and mapping problem, better known in its abbreviated form as SLAM. SLAM addresses the main perception problem of a robot navigating an unknown environment. While navigating the environment, the robot seeks to acquire a map thereof, and at the same time it wishes to localize itself using its map. The use of SLAM problems can be motivated in two different ways: one might be interested in detailed environment models, or one might seek to maintain an accurate sense of a mobile robot’s location. SLAM serves both of these purposes.

We review the three major paradigms from which many published methods for SLAM are derived: (1) the extended Kalman filter (EKF); (2) particle filtering; and (3) graph optimization. We also review recent work in three-dimensional (3-D) SLAM using visual and red green blue distance-sensors (RGB-D), and close with a discussion of open research problems in robotic mapping.

Extended Kalman-filter SLAM

Author  John Leonard

Video ID : 455

This video shows an illustration of Kalman filter SLAM, as described in Chap. 46.3.1, Springer Handbook of Robotics, 2nd edn (2016). References: J.J. Leonard, H. Feder: A computationally efficient method for large-scale concurrent mapping and localization, Proc. Int. Symp. Robot. Res. (ISRR), Salt Lake City (2000), pp. 169–176.

Chapter 19 — Robot Hands

Claudio Melchiorri and Makoto Kaneko

Multifingered robot hands have a potential capability for achieving dexterous manipulation of objects by using rolling and sliding motions. This chapter addresses design, actuation, sensing and control of multifingered robot hands. From the design viewpoint, they have a strong constraint in actuator implementation due to the space limitation in each joint. After briefly introducing the overview of anthropomorphic end-effector and its dexterity in Sect. 19.1, various approaches for actuation are provided with their advantages and disadvantages in Sect. 19.2. The key classification is (1) remote actuation or build-in actuation and (2) the relationship between the number of joints and the number of actuator. In Sect. 19.3, actuators and sensors used for multifingered hands are described. In Sect. 19.4, modeling and control are introduced by considering both dynamic effects and friction. Applications and trends are given in Sect. 19.5. Finally, this chapter is closed with conclusions and further reading.

The Dexmart Hand

Author  Claudio Melchiorri

Video ID : 767

Grasp and manipulation tasks executed by the Dexmart Hand, an anthropomorphic robot hand developed within an European research activity. Detailed aspects of the "twisted-spring" actuation principle are demonstrated.

Chapter 69 — Physical Human-Robot Interaction

Sami Haddadin and Elizabeth Croft

Over the last two decades, the foundations for physical human–robot interaction (pHRI) have evolved from successful developments in mechatronics, control, and planning, leading toward safer lightweight robot designs and interaction control schemes that advance beyond the current capacities of existing high-payload and highprecision position-controlled industrial robots. Based on their ability to sense physical interaction, render compliant behavior along the robot structure, plan motions that respect human preferences, and generate interaction plans for collaboration and coaction with humans, these novel robots have opened up novel and unforeseen application domains, and have advanced the field of human safety in robotics.

This chapter gives an overview on the state of the art in pHRI as of the date of publication. First, the advances in human safety are outlined, addressing topics in human injury analysis in robotics and safety standards for pHRI. Then, the foundations of human-friendly robot design, including the development of lightweight and intrinsically flexible force/torque-controlled machines together with the required perception abilities for interaction are introduced. Subsequently, motionplanning techniques for human environments, including the domains of biomechanically safe, risk-metric-based, human-aware planning are covered. Finally, the rather recent problem of interaction planning is summarized, including the issues of collaborative action planning, the definition of the interaction planning problem, and an introduction to robot reflexes and reactive control architecture for pHRI.

Generation of human-care behaviors by human-interactive robot RI-MAN

Author  Masaki Onishi, Tadashi Odashima, Shinya Hirano, Kenji Tahara, Toshiharu Mukai

Video ID : 607

This video shows the the realization of environmental interactive tasks, such as human-care tasks, by replaying the human motion repeatedly. A novel motion-generation approach is shown to integrate the cognitive information into the mimicking of human motions so as to realize the final complex task by the robot. Reference: M. Onishi, Z.W. Luo, T. Odashima, S. Hirano, K. Tahara, T. Mukai: Generation of human care behaviors by human-interactive robot RI-MAN, Proc. IEEE Int. Conf. Robot. Autom. (ICRA), Rome (2007), pp. 3128-3129; doi: 10.1109/ROBOT.2007.363950.

Chapter 19 — Robot Hands

Claudio Melchiorri and Makoto Kaneko

Multifingered robot hands have a potential capability for achieving dexterous manipulation of objects by using rolling and sliding motions. This chapter addresses design, actuation, sensing and control of multifingered robot hands. From the design viewpoint, they have a strong constraint in actuator implementation due to the space limitation in each joint. After briefly introducing the overview of anthropomorphic end-effector and its dexterity in Sect. 19.1, various approaches for actuation are provided with their advantages and disadvantages in Sect. 19.2. The key classification is (1) remote actuation or build-in actuation and (2) the relationship between the number of joints and the number of actuator. In Sect. 19.3, actuators and sensors used for multifingered hands are described. In Sect. 19.4, modeling and control are introduced by considering both dynamic effects and friction. Applications and trends are given in Sect. 19.5. Finally, this chapter is closed with conclusions and further reading.

The Salisbury Hand

Author  Ken Salisbury

Video ID : 751

The well-known Ken Salisbury Hand has been designed in order to optimize its workspace and its manipulation capabilities. It has been emulated in many other devices.

Chapter 50 — Modeling and Control of Robots on Rough Terrain

Keiji Nagatani, Genya Ishigami and Yoshito Okada

In this chapter, we introduce modeling and control for wheeled mobile robots and tracked vehicles. The target environment is rough terrains, which includes both deformable soil and heaps of rubble. Therefore, the topics are roughly divided into two categories, wheeled robots on deformable soil and tracked vehicles on heaps of rubble.

After providing an overview of this area in Sect. 50.1, a modeling method of wheeled robots on a deformable terrain is introduced in Sect. 50.2. It is based on terramechanics, which is the study focusing on the mechanical properties of natural rough terrain and its response to off-road vehicle, specifically the interaction between wheel/track and soil. In Sect. 50.3, the control of wheeled robots is introduced. A wheeled robot often experiences wheel slippage as well as its sideslip while traversing rough terrain. Therefore, the basic approach in this section is to compensate the slip via steering and driving maneuvers. In the case of navigation on heaps of rubble, tracked vehicles have much advantage. To improve traversability in such challenging environments, some tracked vehicles are equipped with subtracks, and one kinematical modeling method of tracked vehicle on rough terrain is introduced in Sect. 50.4. In addition, stability analysis of such vehicles is introduced in Sect. 50.5. Based on such kinematical model and stability analysis, a sensor-based control of tracked vehicle on rough terrain is introduced in Sect. 50.6. Sect. 50.7 summarizes this chapter.

Autonomous sub-tracks control 2

Author  Field Robotics Group, Tohoku University

Video ID : 191

Field robotics group (Tohoku University) developed an autonomous controller for the tracked vehicle (Quince) to generate terrain-reflective motions by the sub-tracks. Terrain information is obtained using laser range sensors that are located on both sides of the Quince. Using this system, operators only have to specify a direction for the robot, following which the robot traverses rough terrain using autonomous sub-track motions.

Chapter 64 — Rehabilitation and Health Care Robotics

H.F. Machiel Van der Loos, David J. Reinkensmeyer and Eugenio Guglielmelli

The field of rehabilitation robotics considers robotic systems that 1) provide therapy for persons seeking to recover their physical, social, communication, or cognitive function, and/or that 2) assist persons who have a chronic disability to accomplish activities of daily living. This chapter will discuss these two main domains and provide descriptions of the major achievements of the field over its short history and chart out the challenges to come. Specifically, after providing background information on demographics (Sect. 64.1.2) and history (Sect. 64.1.3) of the field, Sect. 64.2 describes physical therapy and exercise training robots, and Sect. 64.3 describes robotic aids for people with disabilities. Section 64.4 then presents recent advances in smart prostheses and orthoses that are related to rehabilitation robotics. Finally, Sect. 64.5 provides an overview of recent work in diagnosis and monitoring for rehabilitation as well as other health-care issues. The reader is referred to Chap. 73 for cognitive rehabilitation robotics and to Chap. 65 for robotic smart home technologies, which are often considered assistive technologies for persons with disabilities. At the conclusion of the present chapter, the reader will be familiar with the history of rehabilitation robotics and its primary accomplishments, and will understand the challenges the field may face in the future as it seeks to improve health care and the well being of persons with disabilities.

ARMin plus HandSOME robotic therapy system

Author  Peter Lum

Video ID : 497

The ARMin exoskeleton is combined with the HandSOME orthosis to enable practice of pick and place tasks with real objects. The ARMin is controlled by a joint-based guidance algorithm which enforces normal coordination between shoulder and elbow joints.

Chapter 24 — Wheeled Robots

Woojin Chung and Karl Iagnemma

The purpose of this chapter is to introduce, analyze, and compare various wheeled mobile robots (WMRs) and to present several realizations and commonly encountered designs. The mobility of WMR is discussed on the basis of the kinematic constraints resulting from the pure rolling conditions at the contact points between the wheels and the ground. Practical robot structures are classified according to the number of wheels, and features are introduced focusing on commonly adopted designs. Omnimobile robot and articulated robots realizations are described. Wheel–terrain interaction models are presented in order to compute forces at the contact interface. Four possible wheel-terrain interaction cases are shown on the basis of relative stiffness of the wheel and terrain. A suspension system is required to move on uneven surfaces. Structures, dynamics, and important features of commonly used suspensions are explained.

An omnidirectional robot with four mecanum wheels

Author  Nexus Automation Limited

Video ID : 327

This video shows a holonomic omnidirectional mobile robot with four mecanum wheels. The mecanum wheel is similar to the Swedish wheel. The rollers of the mecanum wheel have an axis of rotation at 45° to the axis of the wheel hub rotation. The design problem of omnidirectional robots becomes easier because the rotating axes of all wheel hubs can be placed in parallel.

Chapter 72 — Social Robotics

Cynthia Breazeal, Kerstin Dautenhahn and Takayuki Kanda

This chapter surveys some of the principal research trends in Social Robotics and its application to human–robot interaction (HRI). Social (or Sociable) robots are designed to interact with people in a natural, interpersonal manner – often to achieve positive outcomes in diverse applications such as education, health, quality of life, entertainment, communication, and tasks requiring collaborative teamwork. The long-term goal of creating social robots that are competent and capable partners for people is quite a challenging task. They will need to be able to communicate naturally with people using both verbal and nonverbal signals. They will need to engage us not only on a cognitive level, but on an emotional level as well in order to provide effective social and task-related support to people. They will need a wide range of socialcognitive skills and a theory of other minds to understand human behavior, and to be intuitively understood by people. A deep understanding of human intelligence and behavior across multiple dimensions (i. e., cognitive, affective, physical, social, etc.) is necessary in order to design robots that can successfully play a beneficial role in the daily lives of people. This requires a multidisciplinary approach where the design of social robot technologies and methodologies are informed by robotics, artificial intelligence, psychology, neuroscience, human factors, design, anthropology, and more.

Visual communicative nonverbal behaviors of the Sunflower robot

Author  Kerstin Dautenhahn

Video ID : 219

The video illustrates the experiments as described in Koay et. al (2013). The Sunflower robot, developed by Kheng Lee Koay at the University of Hertfordshire, is a non-humanoid robot, using communicative signals inspired by dog-human interaction. The biological behaviors had been abstracted and translated to the specific robot embodiment. The results show that the robot is able to communicate its intention to a person and encourages the participant to attend to events and locations in a home environment. The work has been part of the of the European project LIREC (http://lirec.eu/project).