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Chapter 54 — Industrial Robotics

Martin Hägele, Klas Nilsson, J. Norberto Pires and Rainer Bischoff

Much of the technology that makes robots reliable, human friendly, and adaptable for numerous applications has emerged from manufacturers of industrial robots. With an estimated installation base in 2014 of about 1:5million units, some 171 000 new installations in that year and an annual turnover of the robotics industry estimated to be US$ 32 billion, industrial robots are by far the largest commercial application of robotics technology today.

The foundations for robot motion planning and control were initially developed with industrial applications in mind. These applications deserve special attention in order to understand the origin of robotics science and to appreciate the many unsolved problems that still prevent the wider use of robots in today’s agile manufacturing environments. In this chapter, we present a brief history and descriptions of typical industrial robotics applications and at the same time we address current critical state-of-the-art technological developments. We show how robots with differentmechanisms fit different applications and how applications are further enabled by latest technologies, often adopted from technological fields outside manufacturing automation.

We will first present a brief historical introduction to industrial robotics with a selection of contemporary application examples which at the same time refer to a critical key technology. Then, the basic principles that are used in industrial robotics and a review of programming methods will be presented. We will also introduce the topic of system integration particularly from a data integration point of view. The chapter will be closed with an outlook based on a presentation of some unsolved problems that currently inhibit wider use of industrial robots.

SMErobotics project video

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 260

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 About this video: Chapter 1: Introduction (0:00); Chapter 2: SME Requirements (00:28); Chapter 3: First Teaching Steps (00:49); Chapter 4: Setup and Calibration (01:25); Chapter 5: Benefits of Skills (01:58); Chapter 6: Skill-based Teaching (02:40); Chapter 7: Teaching Methods (03:23); Chapter 8: Use of CAD Data (03:49); Chapter 9: Automatic program generation (04:27); Chapter 10: What if (05:07); Chapter 11: Exception Handling (05:40); Chapter 12: Total Cost of Ownership - Intro (06:16); Chapter 13: Total Cost of Ownership & Summary (06:55); Chapter 14: Conclusion (07:45); Chapter 15: The Consortium (08:21); http://www.smerobotics.org/project/project_video.html

SMErobot video coffee break

Author  Martin Haegele

Video ID : 261

Coffee break: Tom and Michael, two stressed workers of an SME, dream of a robot helping them in their daily routine. One idea inspires the next ... until their ruminations advance to novel work environments and new and different types of robots, topics to be explored in the final project. © Copyright This video is copyrighted property of the SMErobot consortium. Any use of the video other than for private, non-commercial viewing purposes is strictly prohibited. http://www.smerobot.org/

SMErobot Final Project video

Author  Martin Haegele

Video ID : 262

This video summarizes the Final Results of SMErobot - The European Robot Initiative for Strengthening the Competitiveness of SMEs in Manufacturing http://www.smerobot.org/

SMErobot - New parallel kinematic with unique concepts for demanding handling and process applications

Author  Martin Haegele

Video ID : 265

Video of demonstrator D1 of SMErobot - The European Robot Initiative for Strengthening the Competitiveness of SMEs in Manufacturing: "New Parallel Kinematic with unique concepts for demanding handling and process applications" SMErobot was an Integrated Project within the 6th Framework Programme of the EC to create a new family of SME-suitable robots and to exploit its potentials for competitive SME manufacturing (March 2005 - May 2009). For more details on the project and this new parallel kinematic, please also watch the "SMErobot video Coffee Break (English)" with Video ID: 261 as well as the "SMErobot Final Project Video" with Video ID: 262 or visit the respective demonstrator website: http://www.smerobot.org/04_demonstrations/#d1

SMErobot D4 "The woodworking assistant"

Author  Martin Haegele

Video ID : 266

Video of demonstrator D4 of SMErobot - The European Robot Initiative for Strengthening the Competitiveness of SMEs in Manufacturing: "The woodworking assistant / Der Schreinerei-Assistent" SMErobot was an Integrated Project within the 6th Framework Programme of the EC to create a new family of SME-suitable robots and to exploit its potentials for competitive SME manufacturing (March 2005 - May 2009). For more details on the project and this welding robot, please also watch the "SMErobot video Coffee Break (English)" with Video ID: 261 as well as the "SMErobot Final Project Video" with Video ID: 262 or visit the respective demonstrator website: http://www.smerobot.org/04_demonstrations/#d4

SMErobotics Demonstrator D1 assembly with dual-arm industrial manipulators

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 380

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 For a general introduction, please also watch the general SMErobotics project video (ID 260). About this video: Chapter 1: Introduction (0:00); Chapter 2: Fenceless approach in a safe; environment & Gesture Control (00:27); Chapter 3: Cooperative motion (00:57); Chapter 4: Minimal fixtures for maximum flexibility (Scan Objects) (01:36); Chapter 5: Offline preview (02:12); Chapter 6: Task execution (02:26); Chapter 7: Tool changer device (03:49); Chapter 8: Statement (04:11); Chapter 9: Outro (04:39); Chapter 10: The Consortium (05:08). For details, please visit: http://www.smerobotics.org/project/video-of-demonstrator-d1.html

SMErobotics Demonstrator D2 Human-Robot cooperation in wooden house production

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 381

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 For a general introduction, please also watch the general SMErobotics project video (ID 260). About this video: Chapter 1: Introduction (0:00); Chapter 2: Use of CAD data (00:32); Chapter 3: Object recognition and human interaction (00:47); Chapter 4: Program planning (01:15); Chapter 5: Program execution (01:53); Chapter 6: Automatic Tool Change (02:44); Chapter 7: Error handling (03:13); Chapter 8: Statement (03:58) Chapter 9: Outro (04:18); Chapter 10: The Consortium (04:56). For details, please visit: http://www.smerobotics.org/project/video-of-demonstrator-d2.html

SMErobotics Demonstrator D3 assembly with sensitive compliant robot arms

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 382

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 For a general introduction, please also watch the general SMErobotics project video (ID 260). About this video: Chapter 1: Introduction (0:00); Chapter 2: Work cell description and configuration (00:29); Chapter 3: Selection of the job (00:50); Chapter 4: Preparation step (01:09); Chapter 5: Riveting (01:44); Chapter 6: Error handling with automatic solution (02:17); Chapter 7: Finalise workflow (02:34); Chapter 8: Statement (03:09); Chapter 9: Outro (03:40); Chapter 10: The Consortium (03:54). For details, please visit: http://www.smerobotics.org/project/video-of-demonstrator-d3.html

SMErobotics Demonstrator D4 welding robot assistant

Author  Martin Haegele, Thilo Zimmermann, Björn Kahl

Video ID : 383

SMErobotics: Europe's leading robot manufacturers and research institutes have teamed up with the European Robotics Initiative for Strengthening the Competitiveness of SMEs in Manufacturing - to make the vision of cognitive robotics a reality in a key segment of EU manufacturing. Funded by the European Union 7th Framework Programme under GA number 287787. Project runtime: 01.01.2012 - 30.06.2016 For a general introduction, please also watch the general SMErobotics project video (ID 260). About this video: Chapter 1: Introduction (0:00); Chapter 2: Job arrives (0:43); Chapter 3: Programming of weld seams (selection of seams) (01:08); Chapter 4: Scanning of seams (01:45); Chapter 5: Error recovery (02:13); Chapter 6: Welding I (02:33); Chapter 7: Welding II (02:57); Chapter 8: Seam inspection (03:32); Chapter 9: Statement (in German with English subtitles) (04:06); Chapter 10: Outro (04:32); Chapter 11: SMErobotics statement (04:55). For details, please visit: http://www.smerobotics.org/project/video-of-demonstrator-d4.html